ANSWERS: 1
  • Though the GM 3800 (3.8L) V6 engine used in the LeSabre underwent several major design changes in the 1996 model year, the basic (and largely successful) intake manifold architecture remained basically unchanged.

    Function

    Like all intake manifolds used on multi-port fuel-injected engines, the LeSabre's is responsible mainly for ferrying fresh air from the engine's throttle body (main air valve) to the cylinder head. The manifold also carries hot exhaust gases from one side of the engine to the other.

    Location

    The 3800's intake is bolted to the cylinder heads and can be found nestled in the "V" formed by the engine block.

    Material

    The LeSabre's 3800 was one of the first engines to use an all-polycarbonate plastic intake manifold.

    Design

    The 3800 uses an over-under design, wherein its intake runners wrap around the top of the intake plenum cavity.

    Design Flaws

    Due to the hot exhaust gases it carries, the plastic used in these manifolds is known to soften and fail over time

    Source:

    Underhoodservice.com: 3800 Article

    GM Performance: 3800 Overview

    Carforums.com: Intake Repair Kit

    Resource:

    Video: Home-built Turbo Set-up on 3800

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